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Ham Radio

HW-8 dial light

[Today’s run: Watson Road 3.5 miles]

Yesterday I finally finished up my HW-8 dial light project.

I had started this a few months ago.  I obtained a piece of lexan about 3 x 2 inches and slightly less than 1/8 inch thick.  I heated it with a heat gun and bent it 90 degrees on one long edge.  I trimmed and polished it so that the bent down part was just 1/8th of an inch or so  long.  Then I used some “professional” type super glue to attach two bright blue square LEDs to the polished long edge farthest from the bend.  I tried to polish the small, bent edge also.

The HW-8 has a a two-layer front panel.  The front-front is a painted panel attached to the unpainted box which holds the radio parts.  The idea of this bent lexan is to get light into the space between the panels.  A simple bulb in the box does not provide light  through the dial.

I left things there for awhile.  I was not sure how to attach the wires to the LEDs without putting strain on the glue joint.
HW-8 with dial lightsYesterday I finally got it finished.  I noticed that the light path from the LEDs through the lexan was in a cone shape.  So I drilled some small holes along the edge near the LEDs and used those holes to support the power wires and a resistor to drop the current and protect the LEDs.  I used a 330-ohm resistor. I figured that having the holes back near the LED edge and to either side would keep them out of the light path.

After hooking the power wires up to a point internal to the radio, you can see that the dial lights work very well.

Here is a somewhat confusing picture of the lexan as it is mounted.  It just sits with the small lip wedged into the space between the front panels.  It only goes down a little bit, not far enough to interfere with the dial mechanism.  I am hoping that the panel pieces will retain their springiness and hold it in place over time.

Lexan HW-8 LED dial light